Diamond wall sawing is the only safe, precise method for creating rectangular openings — doors, windows, ventilation shafts — in concrete and reinforced concrete walls. Our track-mounted hydraulic wall saws operate without vibration, preserving adjacent finishes, tiles, and structural elements even in occupied buildings across Palakkad and Kerala.
Track-mounted diamond wall saws — up to 600mm depth — rectangular openings
What is wall cutting?
Wall cutting (wall sawing) uses a track-mounted circular diamond blade driven by a hydraulic motor to make straight, accurate cuts through vertical concrete and RCC walls. The blade operates wet to suppress dust and control temperature. Unlike jackhammering, wall sawing generates zero structural vibration — critical when you are modifying a wall in a building that still has plaster, tiles, MEP installations, or occupants nearby.
What is it used for?
- New door openings in concrete or RCC walls
- New window or ventilation openings
- Structural wall removal and modification
- HVAC duct penetrations through thick walls
- Expansion joint cutting in concrete panels
- Service shaft and lift shaft openings
- Panel removal in industrial and commercial buildings
- Renovation of older buildings with load-bearing concrete walls
Our process.
Structural Assessment
We check wall thickness, reinforcement, and whether the wall is load-bearing before sawing. This step is critical — never skip it.
Track Installation
Steel guide tracks are anchored to the wall surface. These ensure the diamond blade follows a perfectly straight, plumb cut line.
Wet Sawing
The hydraulic diamond blade cuts through concrete in passes, advancing millimeter by millimeter. Cuts are accurate to ±3mm.
Panel Extraction
Cut concrete panels are carefully extracted and removed. Temporary support may be required for load-bearing openings.
Lintel & Handover
After cutting, a lintel is installed if needed. We clean up all debris and hand the opening over ready for door or frame installation.
Cost guide — Palakkad 2026
| Type / Size | Approx. Cost | Notes |
|---|---|---|
| Standard door opening (900×2100mm) | ₹3,500–₹6,000 | 150–200mm thick plain concrete wall |
| Door opening in RCC wall | ₹6,000–₹10,000 | Reinforced concrete with rebar |
| Window opening | ₹2,500–₹5,000 | Size and wall thickness dependent |
| Large structural opening | ₹10,000+ | Custom assessment required |
* All prices are indicative. Final cost depends on site conditions, concrete grade, and accessibility. Contact us for a free on-site quote.
Why choose us for
wall cutting in Palakkad?
Common questions.
Can you cut a new door opening in a load-bearing wall?
Yes, but it requires careful structural assessment first. We check the wall type, thickness, and load path before cutting. A temporary support (needle beam or acrow props) must be in place before removing the concrete. This is standard practice for load-bearing modifications.
How long does a wall cutting job take?
A standard door opening typically takes 4–8 hours depending on wall thickness and reinforcement. We aim to complete most wall cutting jobs in a single day.
Will wall sawing damage my tiles or plaster?
No. Diamond wall sawing generates virtually zero vibration. Adjacent tiles, plaster, and finishes remain completely undamaged — this is why it is specified for hospital and hotel renovations.
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