Wall saw cutting uses a track-mounted hydraulic circular diamond blade to make precise, straight cuts in vertical concrete walls — the only method that delivers perfectly plumb, accurate cuts for door openings, window openings, structural modifications, and duct penetrations in thick concrete and RCC walls across Palakkad and Kerala.
Track-mounted hydraulic wall saws — straight, precise cuts in vertical concrete — Kerala
What is wall saw cutting?
A wall saw (also called a track saw or track-mounted saw) is a hydraulic machine with a large circular diamond blade mounted on a guide rail fixed to the wall surface. The guide rail ensures the blade travels in a perfectly straight, controlled path — critical for architectural openings where accuracy matters. Unlike handheld angle grinder cutting, wall saw blades are driven by hydraulic power — providing consistent cutting force through heavily reinforced concrete without stalling. Most wall saws cut to 600mm depth in a single pass.
What is it used for?
- New door openings in concrete and RCC walls
- New window openings and ventilation grilles
- Structural wall modification and removal
- HVAC and MEP penetrations through thick walls
- Expansion joint cutting in concrete panels
- Service shaft and lift shaft openings
- Panel removal for façade renovation
- Renovation openings in old concrete buildings
Our process.
Wall Type Assessment
We confirm wall thickness, reinforcement type, and whether the wall is structural or non-structural before setting up.
Track Installation
Steel guide rails are fixed to the wall surface by diamond anchor bolts. These ensure the blade follows a perfectly straight and plumb cut line.
Wet Blade Sawing
The hydraulic blade cuts the wall in controlled passes — advancing progressively through the full thickness. Water suppresses dust and cools the blade.
Panel Extraction
Cut concrete panels are carefully removed with mechanical assistance. Load-bearing openings require temporary propping before panel extraction.
Handover
Opening is clean-edged and dimensionally accurate. Ready for lintel installation, frame fixing, or next trade.
Cost guide — Palakkad 2026
| Type / Size | Approx. Cost | Notes |
|---|---|---|
| Standard door opening (900×2100mm) | ₹3,500–₹6,000 | 150–200mm plain concrete wall |
| Door opening — RCC wall | ₹6,000–₹12,000 | Reinforced concrete with rebar |
| Window opening | ₹2,500–₹6,000 | Size and wall thickness dependent |
| Large structural opening | ₹12,000+ | Custom assessment required |
* All prices are indicative. Final cost depends on site conditions, concrete grade, and accessibility. Contact us for a free on-site quote.
Why choose us for
wall saw cutting in Palakkad?
Common questions.
What is the maximum depth a wall saw can cut?
Our hydraulic wall saws cut to 600mm depth in a single pass. For thicker walls, we complete from both sides meeting in the middle, or switch to wire saw cutting for walls exceeding 800mm.
Can wall saw cutting be done in a load-bearing wall?
Yes, but structural engineer confirmation and temporary support must be in place before the panel is removed. We follow this protocol on every load-bearing wall job without exception.
How long does a wall saw cut take?
A standard door opening (900mm × 2100mm) in a 200mm plain concrete wall typically takes 3–5 hours of active cutting. RCC walls with heavy rebar take 6–10 hours. We aim to complete most wall saw cutting jobs within one working day.
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